RS-40Inclined plate clarifier with 100’S square Feet of HDPE Plates to greatly increase water clarity.
Center Feed TubeAllows for faster settling of solids to be fed into the filter press.
Control PanelProvides user defined settings to allow for complete control over your system.
Clarified Water TanFirst clarified water tank acts as staging area for filter press and provides water suitable for bridge saws and polishing stations
Polymer Feed SystemProprietary polymer introduced to your slurry as it enters the clarifier to ensure faster settling.
Sludge Bag & SkidGalvanized dipped forkliftable skids that allow easy handling of sludge dewatering bags.
Filter Press5 Cubic foot filter press provides down to one-micron water usable for CNC spindles.
Clarified Water TankSecond clarified water tank stores filter press water for redistribution and ensures no downtime during production surges
Diaphragm PumpIngersol Rand double diaphragm pump provides robust and consistent stream of slurry into the filter press.
Repress Pump SkidProgramable pump skids are spec'd to provide adequate pressure back to your cutting equipment.
Dump CartSkid mounted dump carts provide easy access for removing filter press cakes.
Slurry Pit StormOptional pit stir system keeps solids from settling in the pit.
Solutions for Stone and Granite
Simply put, recycling water in stone and granite shops is our wheelhouse. It’s how we got started in the business many years ago and we just keep getting better. With hundreds of systems still running virtually trouble free after years of service, we’re confident that we can find a solution for your stone and granite fabricating business. In addition to gaining a competitive edge by positioning yourself as an environmentally friendly company, recycling your water can save you hefty fines for non-compliance of city, state, and federal regulations. There is also a tremendous cost savings on your decreased use in municipal water.
Where do we start?
We like to get involved as early on in the process as possible. If you have an existing operation, or are just setting yourself up for stone fabrication we can help make the transition go as smoothly and efficiently as possible. No matter where you are in your process though, we want to help. Because we do this every day, there will likely be some questions we will ask, or suggestions we will have that you might not have considered. Part of the cost effectiveness of our solutions lies in the planning phase by making sure we have a complete understanding of your needs.
Most of our solutions include one or more of these components:
- Rapid Settlement Systems use inclined plate clarifier technology to treat the water with minimal ongoing maintenance.
- Filter Presses produce very clean water and dry sludge cakes. They do require more ongoing maintenance than our RSS Systems.
- Slurry Silo products are effective in a variety of settings. They are used to treat water prior to city drain, and for complete water reuse.
Please contact us for a free consultation.
Settling of stone, granite, and glass water requires space and time. Each particle has a rate of settling – the farther the particle needs to settle the longer it takes to settle. Larger particles settle faster than smaller particles. Stone, granite, and glass industry water efficiency and rates of settling can be increased by injecting polymers (products/chemical treatment) into the waste stream which increase the size of the particles by attracting and bonding the individual particles together. Settling efficiency can also be increased by adjusting fluid dynamics of the water and by increasing settling surface area and settling time. Settling Ponds, Silos (Products/RS Tower), lamella clarifier, inclined plate clarifier and Rapid Settlement Systems (products/RSS) utilize settling.
Filtration systems for stone, granite, and glass water requires a physical barrier that will not allow particles of a certain size to pass through. Particle size is measured in microns. The human eye can see down to approximately 50 micron. Suspended solids in water typically are measured down to .1 micron and up to about 150 microns. Filters are rated down to a certain size – that is they can filter out everything larger but not smaller than a certain micron rating. Filter barriers can be filter cloth, a membrane, a bed of sand, a filter module, or a variety of other medias. The most common industrial wastewater filtration systems are typically plate and frame press, filter press (Product/RS Press), or rotary vacuum drum filter (product/rotary vac drum) equipment. Pressure drops from 1 side of the barrier to the next indicate when the filter load has been maxed out and cleaning or replacing needs to take place.
“You guys were great to work with. I had a lot of issues getting my building ready and your guys were flexible and bent over backwards to help me, and the system runs great.”Alex Spagnolo, Sendona Marble & Granite
“I would recommend Full Circle Water to anybody.”Brad Norris, envyR Surfaces
St. Joseph, MN & Las Vegas NV